Airworthiness Directives; Bell Textron Canada Limited Helicopters
Requires changes to the actions in AD 2025-09-03 and addresses the comments received on that AD.
[Federal Register Volume 91, Number 128 (Tuesday, July 7, 2026)]
[Rules and Regulations]
[Pages 41539-41542]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2026-13685]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2026-3476; Project Identifier MCAI-2025-01366-R;
Amendment 39-23395; AD 2026-13-12]
RIN 2120-AA64
Airworthiness Directives; Bell Textron Canada Limited Helicopters
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2025-09-
03, which applied to certain Bell Textron Canada Limited (Bell) Model
430 helicopters. AD 2025-09-03 reduced the life limits on the main
rotor (M/R) clevises, universal bearings, and universal to pitch link
bolts and required re-identifying the M/R pitch link assemblies with
new part numbered assemblies. Since the FAA issued AD 2025-09-03, the
FAA received comments proposing changes to the actions of AD 2025-09-
03. This AD requires changes to the actions in AD 2025-09-03 and
addresses the comments received on that AD. The FAA is issuing this AD
to address the unsafe condition on these products.
DATES: This AD is effective August 11, 2026.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of May 13, 2025
(90 FR 17547, April 28, 2025).
ADDRESSES:
AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2026-3476; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this final rule, the mandatory continuing airworthiness
information (MCAI), any comments received, and other information. The
address for Docket Operations is U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE, Washington, DC 20590.
Material Incorporated by Reference:
For Transport Canada material identified in this AD,
contact Transport Canada, Transport Canada National Aircraft
Certification, 159 Cleopatra Drive, Nepean, Ontario, K1A 0N5, CANADA;
phone: (888) 663-3639; email: [email protected]. You may find the Transport Canada
material on the Transport Canada website at tc.canada.ca/en/aviation.
You may may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 10101 Hillwood Parkway,
Fort Worth, TX 76177. For information on the availability of this
material at the FAA, call (817) 222-5110. It is also available at
regulations.gov under Docket No. FAA-2026-3476.
FOR FURTHER INFORMATION CONTACT: Alexis Whitaker, Aviation Safety
Engineer, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 15590;
phone: (516) 228-7309; email: [email protected].
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2025-09-03, Amendment 39-23024 (90 FR
17547, April 28, 2025) (AD 2025-09-03). AD 2025-09-03 applied to
certain Bell Model 430 helicopters. AD 2025-09-03 was prompted by
Transport Canada AD CF-2024-40, dated December 3, 2024 (Transport
Canada AD CF-2024-40) (also referred to as the MCAI), issued by
Transport Canada, which is the aviation authority for Canada. AD 2025-
09-03 was prompted by an in-flight failure of the main rotor pitch link
clevis due to fatigue damage caused by excessive wear of the universal
bearing. AD 2025-09-03 required a visual inspection of the M/R clevis,
rod end, and a certain part-numbered universal bearing; performing a
purge grease; performing a magnetic particle inspection after each
detailed visual inspection of each M/R clevis; and depending on the
inspection results, removing or replacing certain parts, and performing
additional actions. AD 2025-09-03 also required recurring inspections
of each M/R clevis and each universal bearing. Additionally, AD 2025-
09-03 required reducing the life limits of affected parts and re-
identifying the M/R pitch link assemblies with new part numbered
assemblies. The FAA issued AD 2025-09-03 to detect and address wear and
damage of the M/R pitch link assembly components. The unsafe condition,
if not addressed, could result in crack initiation at the M/R clevis
neck and failure of the M/R pitch link, which could result in loss of
control of the helicopter.
The NPRM was published in the Federal Register on April 7, 2026 (91
FR 17610). The NPRM was prompted by comments from Bell and Superior
Aviation Services requesting changes to the required actions of AD
2025-09-03, specifically in regard to some of the exceptions in the
regulatory text of AD 2025-09-03.
In the NPRM, the FAA proposed to require all the actions of AD
2025-09-03 and proposed to replace the requirement of performing a
magnetic particle inspection after every detailed inspection with a
conditional requirement.
You may examine the MCAI in the AD docket at regulations.gov under
Docket No. FAA-2026-3476.
Discussion of Final Airworthiness Directive
Comments
The FAA received no comments on the NPRM or on the determination of
the costs.
Conclusion
These products have been approved by the civil aviation authority
of another country and are approved for operation in the United States.
Pursuant to the FAA's bilateral agreement with this State of Design
Authority, that authority has notified the FAA of the unsafe condition
described in the MCAI referenced above. The FAA reviewed the relevant
data, considered any comments received, and determined that air safety
requires adopting this AD as proposed. Accordingly, the FAA is
[[Page 41540]]
issuing this AD to address the unsafe condition on these products.
Except for minor editorial changes, and any other changes described
previously, this AD is adopted as proposed in the NPRM. None of the
changes will increase the economic burden on any operator.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Transport Canada AD CF-2024-40, which was approved
for incorporation by reference as of May 13, 2025 (90 FR 17547, April
28, 2025). Transport Canada AD CF-2024-40 specifies procedures for
verifying rotorcraft historical records to determine the total
accumulated hours air time of certain parts, replacing the M/R pitch
link assembly components that have exceeded their life limit, re-
identifying the M/R pitch link assemblies, and performing a detailed
inspection of the pitch link tube assembly, rod end assembly, and
universal to pitch link bolt.
Transport Canada AD CF-2024-40 also specifies procedures for
performing repetitive detailed inspections of the M/R clevises and
universal bearings (including hardware) and depending on the inspection
results, replacing any part that does not meet inspection criteria or
further corrective actions. Additionally, Transport Canada AD CF-2024-
40 specifies procedures for performing a purge grease, performing a
magnetic particle inspection and either replacing any M/R clevis with
cracks or replacing any missing cadmium plating. Furthermore, Transport
Canada AD CF-2024-40 specifies reporting any cracks or M/R clevises
with damage beyond published limits to Bell Product Support
Engineering.
This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.
Differences Between This AD and the MCAI
The MCAI requires replacing M/R pitch link assembly part number
430-010-411-109, -109FM, -111, and -111FM before they exceed their life
limit. This AD does not contain that requirement because those
assemblies do not have a life limit and are replaced on-condition as
required by the Airworthiness Limitations Section.
Costs of Compliance
The FAA estimates that this AD affects 29 helicopters of U.S.
registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
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Cost on U.S.
Action Labor cost Parts cost Cost per product operators
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Review records to determine total .25 work-hour x $85 $0 $22................. $638.
time on each part. per hour = $22.
Inspect the pitch link tube 4 work-hours x $85 0 $340................ $9,860.
assembly, rod end assembly and per hour = $340.
universal to pitch link bolt.
Inspect the M/R pitch link clevis 2 work-hours x $85 0 $170 per inspection $4,930 per
per hour = $170. cycle. inspection cycle.
Inspect the universal bearing and 2 work-hours x $85 0 $170 per inspection $4,930 per
hardware. per hour = $170. cycle. inspection cycle.
Re-identify components........... 1 work-hour x $85 0 $85................. $2,465.
per hour = $85.
Perform a magnetic particle 4 work-hours x $85 0 $340 per inspection $9,860 per
inspection. per hour = $340. cycle. inspection cycle.
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The FAA estimates the following costs to do any repairs/
replacements that would be required based on the results of the
inspection. The agency has no way of determining the number of
helicopters that might need these repairs or replacements:
On-Condition Costs
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Action Labor cost Parts cost Cost per product
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Replace an M/R clevis................ 4 work-hours x $85 per $432 $772 per part.
hour = $340.
Replace a universal bearing.......... 4 work-hours x $85 per $3,566 $3,906 per part.
hour = $340.
Replace a universal to pitch link 4 work-hours x $85 per $374 $714 per part.
bolt. hour = $340.
Replace missing cadmium plating...... 4 work-hours x $85 per $0 $340.
hour = $340.
Replace a pitch link tube assembly or 4 work-hours x $85 per $6,463 $6,803 per part.
rod end assembly. hour = $340.
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Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect
[[Page 41541]]
on the States, on the relationship between the national government and
the States, or on the distribution of power and responsibilities among
the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing Airworthiness Directive 2025-09-03, Amendment 39-23024 (90
FR 17547, April 28, 2025); and
0
b. Adding the following new airworthiness directive:
2026-13-12 Bell Textron Canada Limited: Amendment 39-23395; Docket
No. FAA-2026-3476; Project Identifier MCAI-2025-01366-R.
(a) Effective Date
This airworthiness directive (AD) is effective August 11, 2026.
(b) Affected ADs
This AD replaces AD 2025-09-03, Amendment 39-23024 (90 FR 17547,
April 28, 2025).
(c) Applicability
This AD applies to Bell Textron Canada Limited (Bell) Model 430
helicopters, serial numbers 49001 through 49129 inclusive,
certificated in any category.
(d) Subject
Joint Aircraft System Component (JASC) Code 6220, Main rotor
head.
(e) Unsafe Condition
This AD was prompted by an in-flight failure of the main rotor
(M/R) pitch link clevis (clevis) due to fatigue damage caused by
excessive wear of the universal bearing. The FAA is issuing this AD
to detect and address wear and damage of the M/R pitch link assembly
components. The unsafe condition, if not addressed, could result in
crack initiation at the M/R clevis neck and failure of the M/R pitch
link, which could result in loss of control of the helicopter.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Requirements
Except as specified in paragraphs (h) and (i) of this AD: Comply
with all required actions and compliance times specified in, and in
accordance with, Transport Canada AD CF-2024-40, dated December 3,
2024 (Transport Canada AD CF-2024-40).
(h) Exceptions to Transport Canada AD CF-2024-40
(1) Where Transport Canada AD CF-2024-40 refers to its effective
date, this AD requires using May 13, 2025, the effective date of AD
2025-09-03.
(2) Where Transport Canada AD CF-2024-40 requires compliance in
terms of hours air time, this AD requires using hours time-in-
service.
(3) Where Transport Canada AD CF-2024-40 uses the term ``new''
in the definition of ``serviceable part,'' this AD requires
replacing that text with ``new (zero hours time-in-service)''.
(4) Where any paragraph in Transport Canada AD CF-2024-40
specifies performing a magnetic particle inspection (MPI) if any
suspected defects are found as a result of the DI [detailed
inspection], this AD requires replacing that text with ``if any
suspected defects (evidenced by linear indications) are found on the
M/R clevis as a result of the detailed inspection''.
Note 1 to paragraph (h)(4): a linear indication is defined as an
indication for which the longest dimension is at least three times
longer than the smallest one.
(5) Where Part I paragraph A.8. and Part III paragraph B. of
Transport Canada AD CF-2024-40 specify to purge grease the bearings,
for this AD those actions are not required if already accomplished
when doing Part I paragraph A.7 and Part III paragraph A. of
Transport Canada AD CF-2024-40.
(6) Where Part I paragraph A.9. of Transport Canada AD CF-2024-
40 specifies to re-identify the main rotor pitch link assemblies and
sub-components, for this AD those actions are not required if
already accomplished when doing Part I paragraphs A.2. through A.4.
of Transport Canada AD CF-2024-40.
(7) Where Part I paragraph B. of Transport Canada AD CF-2024-40
specifies to ``replace each component listed in Table 1 of the Bell
ASB before exceeding the applicable airworthiness life limit
indicated in Table 4-1 of the applicable ALS [Airworthiness
Limitations Section]'', for this AD that requirement does not apply
to M/R pitch link assemblies part numbers 430-010-411-109, -109FM, -
111, and -111FM, as those parts are replaced on-condition.
(i) No Reporting Requirement
Although the material referenced in Transport Canada AD CF-2024-
40 specifies to submit certain information to the manufacturer, this
AD does not require that action.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, International Validation Branch, FAA, has the
authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19,
send your request to your principal inspector or local flight
standards district office, as appropriate. If sending information
directly to the manager of the International Validation Branch, send
it to the attention of the person identified in paragraph (k) of
this AD and email to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(k) Additional information
For more information about this AD, contact Alexis Whitaker,
Aviation Safety Engineer, FAA, 1600 Stewart Avenue, Suite 410,
Westbury, NY; phone: (516) 228-7309; email:
[email protected].
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the material listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions
required by this AD, unless the AD specifies otherwise.
(3) The following material was approved for IBR on May 13, 2025
(90 FR 17547, April 28, 2025).
(i) Transport Canada AD CF-2024-40, dated December 3, 2024.
(ii) [Reserved]
(4) For Transport Canada material identified in this AD, contact
Transport Canada National Aircraft Certification, 159 Cleopatra
Drive, Nepean, Ontario K1A 0N5, Canada; phone: 888-663-3639; email:
[email protected]. You
may find this material on the Transport Canada website at
tc.canada.ca/en/aviation.
(5) You may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 10101 Hillwood Parkway,
Fort Worth, TX 76177. For information on the availability of this
material at the FAA, call (817) 222-5110.
(6) You may view this material at the National Archives and
Records Administration (NARA). For information on the availability
of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email [email protected].
[[Page 41542]]
Issued on June 29, 2026.
Steven W. Thompson,
Acting Deputy Director, Compliance & Airworthiness Division, Aircraft
Certification Service.
[FR Doc. 2026-13685 Filed 7-6-26; 8:45 am]
BILLING CODE 4910-13-P
Sources. Section 1 is written by AircraftDirectives from the record below and is a reading aid only. Section 2 is the United States Government's own text, reproduced without edit.
Federal Register: https://www.federalregister.gov/documents/2026/07/07/2026-13685/airworthiness-directives-bell-textron-canada-limited-helicopters
Official PDF: https://www.govinfo.gov/content/pkg/FR-2026-07-07/pdf/2026-13685.pdf
FAA DRS record: https://drs.faa.gov/browse/excelExternalWindow/FR-ADFRAWD-2026-13685-0000000000.0001
Packet generated 2026-08-18 08:16 UTC.
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