Airworthiness Directives; Piper Aircraft, Inc. Airplanes
Requires a detailed repetitive inspection of the exhaust system downstream of the turbochargers and repair or replacement of parts as necessary.
[Federal Register Volume 78, Number 113 (Wednesday, June 12, 2013)]
[Rules and Regulations]
[Pages 35110-35114]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2013-13666]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2012-0983; Directorate Identifier 2012-CE-001-AD;
Amendment 39-17457; AD 2013-10-04]
RIN 2120-AA64
Airworthiness Directives; Piper Aircraft, Inc. Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are superseding an existing airworthiness directive (AD)
for all Piper Aircraft, Inc. Models PA-31, PA-31-325, and PA-31-350
airplanes. That AD currently requires a detailed repetitive inspection
of the exhaust system downstream of the turbochargers and repair or
replacement of parts as necessary. This new AD requires visual
repetitive inspections, expanding the inspection scope to include the
entirety of each airplane exhaust system. This AD was prompted by
reports of exhaust system failures upstream of aircraft turbochargers
and between recurring detailed inspections. We are issuing this AD to
correct the unsafe condition on these products.
DATES: This AD is effective July 17, 2013.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of July 17, 2013.
ADDRESSES: For service information identified in this AD, contact Piper
Aircraft, Inc., 2926 Piper Drive, Vero Beach, Florida 32960; telephone:
(772) 567-4361; fax: (772) 978-6573; Internet: www.piper.com/home/pages/Publications.cfm. You may review copies of the referenced service
information at the FAA, FAA, Small Airplane Directorate, 901 Locust,
Kansas City, Missouri 64106. For information on the availability of
this material at the FAA, call (816) 329-4148.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Gary Wechsler, Aerospace Engineer,
Atlanta Aircraft Certification Office, FAA, 1701 Columbia Avenue,
College Park, Georgia 30337; telephone: (404) 474-5575; fax: (404) 474-
5606; email: gary.wechsler@faa.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 82-16-05 R1, amendment 39-5278 (51 FR 11707,
April 7, 1986). That AD applies to the specified products. The NPRM
published in the Federal Register on September 18, 2012 (77 FR 57534).
The NPRM included a detailed inspection that involved disassembling the
v-band couplings. We removed that detailed inspection, and we added a
table listing specific parts and inspection criteria to clarify the
visual inspection. We also identified that airplanes with the STC
SA240CH heat exchanger installed may not have all of the parts
requiring the visual inspection. (Information on STC SA240CH may be
found at http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/30C512E870BE421D86257297005B6822?OpenDocument&Highlight=sa240ch.) We
determined that these changes will not increase the economic burden on
any operator or increase the scope of the AD over what was originally
proposed in the NPRM.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
and the FAA's response to each comment.
Revise Cost of Compliance
Douglas Deering and Terry Mangione stated the compliance costs are
too high and could lead to cost saving attempts in other places.
Douglas Deering added the cost does not include clamps and gaskets.
We partially agree. We agree that the cost of compliance per
airplane may vary depending on the location in which compliance is made
because the cost of labor and parts varies throughout the United States
of America. We disagree with the claim that the cost of compliance is
too great because of the safety risk the current design poses.
Additionally, the cost of replacing clamps and gaskets is part of the
on-condition costs, which cannot be predicted because of the multitude
and manner of environments in which these airplanes operate result in
widely varying exhaust system conditions over time.
We did not make any changes to this final rule AD action as a
result of this comment.
Eliminate or Change Visual Inspection Compliance Requirement
Douglas Deering, Joe Miller, and Lycoming Engines suggested
eliminating the visual inspection compliance requirement and instead
visually inspecting the entire exhaust system at 100 hours time-in-
service (TIS) or every other engine inspection event if maintained by
an FAA-approved aircraft inspection program (AAIP). Visual inspections
are already required under AAIP, 100-hour, and annual inspections; and
Lycoming engine operations manuals currently recommend 50-hour visual
inspections of the entire exhaust manifold for leaks.
We agree that manufacturer's maintenance instructions include
visual inspection requirements for exhaust and turbocharger systems.
However, these manufacturer's maintenance instructions are only
recommendations from which operators may base individual, FAA approved,
maintenance programs on. Thus, AAIP, 100-hour, and annual inspection
programs may or may not include the inspections proposed by this AD.
The only way to ensure that a level of maintenance is performed to
mitigate the safety risk the current design poses is through mandating
these inspections, hence the need for the AD.
We disagree with the request to eliminate the recurring 50-hour
visual inspection compliance requirement because a visual inspection to
look for specific signs of imminent failure at intervals less than 100
hours was determined necessary to mitigate the safety risk the current
design poses. The inspections required by AAIP, 100-hour and annual
inspections, and Lycoming engine manual requirements do not mitigate
the unsafe condition identified in this AD.
We changed this final rule AD action to clarify the visual
inspection process. We added a table of part numbers requiring
inspection and the signs of
[[Page 35111]]
imminent failure to inspect for on these parts (and referenced a source
of pertinent methods). Also, we expanded the visual inspection interval
from 50 hours to 60 hours TIS in an attempt to encompass operators with
FAA-approved inspection plans without an adverse effect to inspection
effectiveness.
Eliminate Calendar Time Limited Inspection Intervals
Douglas Deering, Allen M. Bower, and AMBO Ltd. stated we should
eliminate the calendar time inspection interval limits for the
compliance requirements because they do not believe calendar time
outside of usage could adversely affect exhaust system integrity. Allen
M. Bower, and AMBO Ltd. cited Special Airworthiness Information
Bulletin (SAIB) CE-00-16, dated February 4, 2000, dealing with the twin
Cessna exhaust system, as an example of a safety action that does not
require calendar time inspection limits, ``You do not have to
accomplish any action toward the AD until 2,500 hours TIS have
accumulated on the exhaust system or exhaust system components.''
We do not agree because the 6-month inspection requirement is
necessary to check for the effects of corrosion that can occur while an
aircraft is not in service. The level of exhaust system corrosion that
can occur over a 6-month period is largely dependent on environmental
conditions (higher moisture, temperature, and salinity lead to higher
corrosion rates), exhaust material surface condition (higher levels of
oxidation and scratches lead to higher corrosion rates,) and material
geometry and assembly (crevices created by mating part surfaces and
tight cracks corrode faster than open surfaces.)
The AD, 2000-01-16 (65 FR 2844, January 19, 2000), cited by the
SAIB referenced above, clearly requires actions before 2,500 hours TIS
via the statements listed within that AD's figure 1, Compliance Table,
of which several are paraphrased here: Visually inspect exhaust systems
within 50 hours TIS after the effective date of the AD or within the
next 30 calendar days, whichever occurs later; remove tailpipes and
visually inspect for any crack, corrosion, holes, or distortion upon
the accumulation of 5 years since installing a new or overhauled
exhaust system or within the next 100 hours TIS after the effective
date of this AD, whichever occurs later; and, inspect and pressure test
exhaust systems upon the accumulation of 5 years since installing a new
or overhauled exhaust system or within the next 100 hours TIS after the
effective date of the AD, whichever occurs later. In summary, AD 2000-
01-06 (65 FR 2844, January 19, 2000) requires exhaust inspections with
a calendar time limit for their intervals, before 2,500 hours TIS.
We did not make any changes to this final rule AD action as a
result of this comment.
Limit Compliance to One Manufacturer
Douglas Deering stated that we should limit compliance requirements
to a single exhaust system manufacturer because recent exhaust pipe
flange failures were due to a single manufacturer.
We do not agree because the FAA has not concluded the root cause of
recent exhaust pipe flange failures is due to a single exhaust pipe
manufacturer.
We did not make any changes to this final rule AD action as a
result of this comment.
Discuss Exhaust System Misalignment, Its Effect on Exhaust System
Failures, and Pertinent Company Service Information
Douglas Deering and Acorn Welding stated that we should mention
exhaust parts fail at flanges due to exhaust assembly misalignment
created by improper assembly, mis-manufactured parts, and/or slip joint
seizing. They state exhaust system installation should be in accordance
with Lycoming Service Instruction 1320, dated March 7, 1975, and
Lycoming Service Instruction 1391, dated October 5, 1979; v-band
coupling installation should be in accordance with Lycoming Service
Instruction 1238B, dated January 6, 2010, and exhaust system
improvements should be required per Lycoming Service Instruction 1410,
dated June 19, 1981. They recommended Lycoming service instructions
that address practices and assemblies meant to address the
aforementioned problems.
We agree that exhaust assembly misalignment due to improper exhaust
system assembly, mis-manufacturing, and/or slip joint seizures can
contribute to and/or cause the cracking of exhaust pipe flanges because
of excessive eccentric loading. We disagree with requiring exhaust
system improvements per Lycoming Service Instruction 1410, dated June
19, 1981, because the events that prompted this AD were not documented
as due to the absence of the slip joint introduced by this service
instruction. Also, Lycoming Service Instruction 1238B, dated January 6,
2010, is referenced elsewhere in the proposed AD with regards to v-band
coupling installation.
We changed this final rule AD action to clarify the repair/
replacement process. We changed paragraph (i)(1)(ii) (which is now
(h)(1)(ii)) to read: ``Repair or replace exhaust system parts
exhibiting bulges, cracks and/or exhaust leak stains with airworthy
parts in accordance with Lycoming Service Information 1320, dated March
7, 1975, and Lycoming Service Information 1391, dated October 5, 1979,
as applicable.''
Reduce/Eliminate Recurring V-Band Clamp Disassembly for Inspections
Douglas Deering, Joe Miller, Terry Mangione, Lycoming Engines,
Allen M. Bower, and AMBO Ltd. stated we should reduce/eliminate the
frequency of inspections requiring v-band clamp disassembly because the
v-band clamp disassembly subjects the v-band clamp to a high degree of
stress.
We agree because v-band clamp disassembly can cause damage.
Therefore, a decrease in recurrent inspection intervals requiring v-
band clamp disassembly may increase the rate at which v-band clamps
and/or locking nuts accumulate damage.
We changed paragraph (h) of this AD to eliminate the recurring 100-
hour disassembly of v-band clamps.
Remove the Corrective Actions of Paragraph (i)
Douglas Deering stated we should remove the corrective actions
contained in paragraph (i) of this AD (which has now been merged into
paragraph (h)). The paragraph (i) (which is now merged into paragraph
(h)) corrective actions only reinforce what any technician would be
required to do upon finding defects during an exhaust system
inspection.
We do not agree because we determined the corrective actions of
paragraph (i) (which is now merged into paragraph (h)) were necessary
to mitigate the safety risk the current design poses.
We did not make any changes to this final rule AD action as a
result of this comment.
Eliminate V-Band Clamp Replacement at 1,000 TIS
Douglas Deering, Joe Miller, Acorn Welding, Allen H. Bower, and
AMBO Ltd. stated we should specify which v-band clamp numbers need to
be replaced at 1,000 hours TIS and delete the requirement to replace v-
band clamp part numbers (P/N) 557-584 and 557-369 at 1,000 hours TIS.
The installation of v-band clamps P/N 557-584 and P/N 557-369 exempts
one from the detailed inspections of Part II of Piper Service Bulletin
644E, dated May 9, 2012. They state Piper Service Bulletin
[[Page 35112]]
644E, dated May 9, 2012, should be a template for the proposed AD.
Piper Service Bulletin 644E does not require a life limit for v-band
coupling P/N 557-584 and P/N 557-369 (only replacement on condition)
and requires 100-hour TIS recurring inspections and 1,000-hour TIS
replacement for v-band coupling P/N 555-511 and P/N 555-366. Anecdotal
experience substantiates longevity of v-band coupling P/N 557-584 and
P/N 557-369.
We agree because initial data indicated that the Piper v-band
clamps (P/N 557-584 and P/N 557-369) connecting the turbocharger
exhaust outlet flange with the tailpipe were failing with fewer hours
TIS than engine time between overhaul (TBO). Further data and feedback
indicates that the cases where the clamps may have failed in service,
the clamps were not recovered (they were lost during the event). The
clamps found cracked were found cracked during inspections.
We changed this AD to not require mandatory replacement of Piper
clamps P/N 557-584 and P/N 557-369 at 1,000 hours TIS.
Remove Exhaust System Installation Steps Already Contained in Company
Service Information
Douglas Deering stated that we should delete paragraphs (k)(2) and
(k)(3) of this AD and make paragraph (k)(4) a note to paragraph (k).
The v-band coupling installation steps defined by paragraphs (k)(2) and
(k)(3) are already stated in Piper Service Bulletin 644E, dated May 9,
2012, and Lycoming Service Instruction 1238B, dated January 6, 2010,
and the text of paragraph (k)(4) is not required by the AD, but might
help the operator to comply with the AD.
We agree because the v-band coupling installation steps defined by
paragraphs (k)(2) and (k)(3) (now (h)(2) and (h)(3)) are already stated
in Piper Service Bulletin 644E, dated May 9, 2012, and Lycoming Service
Instruction 1238B, dated January 6, 2010. The text of paragraph (k)(4)
(now (h)(4)) is not required by the AD itself but might help the
operator to comply with the AD.
We will change this AD to eliminate paragraphs (k)(2) and (k)(3)
and make the text of paragraph (k)(4) part of a Note to paragraph (k)
(now referred to as paragraph (h).
Change Inspection Process for Airplanes With Supplemental Type
Certificate (STC) SA240CH Installations
Douglas Deering stated heat exchanger installations in accordance
with STC SA240CH are not uncommon and would require an alternative
method of compliance (AMOC) to the NPRM's inspection procedure.
(Information on STC SA240CH may be found at http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/30C512E870BE421D86257297005B6822?OpenDocument&Highlight=sa240ch.) The
commenter requests the NPRM inspection procedure be revised in a manner
that airplanes modified per STC SA240CH will not require an AMOC.
We agree with this comment. A high percentage of airplanes have STC
SA240CH installed, approximately 310 out of 508 airplanes (61 percent),
and would require an AMOC to comply with the AD as written because
those airplanes will not have all of the exhaust parts requiring
inspection.
We added a subparagraph to paragraph (g) of this AD that eliminates
the inspection for the exhaust system parts referenced above regarding
the STC SA240CH heat exchanger. This allows airplanes with STC SA240CH
heat exchanger installed to comply with the AD without applying for an
AMOC.
Limit Exhaust System Life to Time-Between-Overhauls
Douglas Deering, Terry Mangione, and Acorn Welding stated that we
should limit exhaust system life to engine TBO. Exhaust system failure
rates increase quickly once exhaust life surpasses engine TBO.
We do not agree because the intent of the proposed AD is not to
designate a life limit for exhaust systems. Instead, the intent of the
proposed AD is to implement a 60-hour TIS recurring visual inspection
to identify and correct v-band coupling and exhaust flange issues
before they lead to a safety event.
We did not make any changes to this final rule AD action as a
result of this comment.
Change Product Applicability
Douglas Deering and Acorn Welding stated we should change the AD
applicability from Piper aircraft to include Lycoming engines TI0-540-
A2C, LFFI0-540-F2BD, -J2B, -J2BD, -N2BD, and -R2BD.
We do not agree because the previous AD and this superseding AD are
based on the configuration and installation of the engine on the
aircraft and not the type design of the engine.
We did not make any changes to this final rule AD action as a
result of this comment.
Issue an SAIB in Lieu of This AD
Lycoming Engines stated an SAIB alerting operators to the
importance of the manufacturer's recommendations would be more
appropriate than an AD. One clamp in data analyzed was mis-installed
and should not have been included and two service difficulty reports
(SDRs), by themselves, used in the FAA's analysis do not represent an
increasing trend of failures substantiating the AD.
We do not agree because over the last 11 years there have been 6
exhaust system related incidents that occurred either during cruise,
approach, takeoff, or climb. One incident resulted in substantial
airplane damage. Risk analysis concluded the risk of an exhaust system
related incident resulting in a hazard greater than substantial
airplane damage for the future warranted the publication of an AD.
We did not make any changes to this final rule AD action as a
result of this comment.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously and minor editorial
changes. We have determined that these minor changes:
Are consistent with the intent that was proposed in the
NPRM (77 FR 57534, September 18, 2012) for correcting the unsafe
condition; and
Do not add any additional burden upon the public than was
already proposed in the NPRM (77 FR 57534, September 18, 2012).
We determined that these changes will not increase the economic
burden on any operator or increase the scope of the AD.
Costs of Compliance
We estimate that this AD affects 1,016 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
[[Page 35113]]
Estimated Costs
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Cost per Cost on U.S.
Action Labor cost Parts cost product operators
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Visual inspection............... 2 work-hours x $85 per Not applicable.... $170 $172,720
hour = $170.
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We have no way of determining how much damage may be found on each
airplane during the required inspection. The scope of damage on the
exhaust system could vary from airplane to airplane due to the manner
and environments airplane may operate.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing airworthiness directive (AD)
AD 82-16-05 R1, Amendment 39-5278 (51 FR 11707, April 7, 1986) and
adding the following new AD:
2013-10-04 Piper Aircraft, Ltd.: Amendment 39-17457; Docket No. FAA-
2012-0983; Directorate Identifier 2012-CE-001-AD.
(a) Effective Date
This AD is effective July 17, 2013.
(b) Affected ADs
This AD supersedes AD 82-16-05 R1, Amendment 39-5278 (51 FR
11707, April 7, 1986).
(c) Applicability
This AD applies to turbocharged Piper Aircraft, Inc. Models PA-
31, PA-31-325, and PA-31-350 airplanes, all serial numbers,
certificated in any category.
(d) Subject
Joint Aircraft System Component (JASC)/Air Transport Association
(ATA) of America Code 78, Engine Exhaust.
(e) Unsafe Condition
This AD was prompted by the forced landings of aircraft due to
exhaust system failures between recurring detailed inspections. We
are issuing this AD to prevent the possibility of an in-flight
powerplant fire due to an exhaust system failure.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Visual Inspection
(1) Within the next 60 hours time-in-service (TIS) after July
17, 2013 (the effective date of this AD) or within the next 6 months
after July 17, 2013 (the effective date of this AD), whichever
occurs first, and repetitively thereafter at intervals not to exceed
60 hours TIS or 6 months, whichever occurs first, perform the
inspections listed in table 1 of paragraph (g) of this AD upon the
parts listed in the same table.
Note 1 to paragraph (g)(1) of this AD: Inspection procedure
references can be found in Section 2, Visual Inspection, Chapter 5,
Nondestructive Inspection (NDI), FAA Advisory Circular 43.13-1 B,
Change 1, dated September 27, 2001, Acceptable Methods, Techniques,
And Practices--Aircraft Inspection and Repair (http://www.airweb.faa.gov/Regulatory_and_Guidance_Library/rgAdvisoryCircular.nsf/0/99C827DB9BAAC81B86256B4500596C4E?OpenDocument&Highlight=ac43.13-1b).
(2) Aircraft equipped with Supplemental Type Certificate (STC)
SA240CH heat exchanger will not have all of the parts referenced in
table 1 of paragraph (g). (Information on STC SA240CH may be found
at http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/30C512E870BE421D86257297005B6822?OpenDocument&Highlight=sa240ch.)
The heat exchanger replaces some of those parts; therefore, this AD
requires the visual inspection on only the remaining parts listed in
table 1 of paragraph (g) of this AD after installation of STC
SA240CH. Airplanes modified in accordance with STC SA240CH will not
require an Alternative Method of Compliance if the corrective
actions in this AD are complied with.
[[Page 35114]]
Table 1 of Paragraph (g)--Recurring 60-Hour Inspections for Lycoming and Piper Exhaust System Parts
--------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------------------
Product/part nomenclature Make.................. Model/part number Inspect with light
and mirror or other
method capable of
achieving an
equivalent visual
resolution:
--------------------------------------------------------------------------------------------------------------------------------------------------------
Airplane........................... Piper................. PA-31................. PA-31-325............ PA-31-350............ .....................
Engine............................. Lycoming.............. TIO-540-A1A, -A1B, - TIO-540-A2C (wide TIO-540-J2B and -J2BD .....................
A2A, -A2B and -A2C cylinder flange; and LTIO-540-J2B and
(standard cylinder aka, wide deck) and - -J2BD.
flange; aka, narrow F2BD, and LTIO-540-
deck). F2BD.
Pipe, exhaust, right intermediate.. Lycoming.............. LW-15850.............. LW-15850............. LW-15849............. bulges, cracks and
exhaust leak stains.
Pipe, exhaust, right rear, Lycoming.............. LW-16792.............. LW-16792............. LW-16621............. bulges, cracks and
intermediate. exhaust leak stains.
Pipe, exhaust, right rear.......... Lycoming.............. LW-16793.............. LW-16793............. LW-16620............. bulges, cracks and
exhaust leak stains.
Pipe, exhaust, left, intermediate.. Lycoming.............. LW-15849.............. LW-15849............. LW-15849............. bulges, cracks and
exhaust leak stains.
Pipe, exhaust, left rear, Lycoming.............. LW-16789.............. LW-16789............. LW-16696............. bulges, cracks and
intermediate. exhaust leak stains.
Pipe, exhaust, left rear........... Lycoming.............. LW-16790.............. LW-16790............. LW-16697............. bulges, cracks and
exhaust leak stains.
Tail pipe assembly, bottom......... Piper................. 40310-09.............. 40310-09............. 40310-09............. bulges, cracks and
exhaust leak stains.
Tail pipe assembly, top............ Piper................. 40310-08 or 40310-10.. 40310-08 or 40310-10. 40319-10............. bulges, cracks and
exhaust leak stains.
v-band coupling.................... Lycoming.............. LW-12093-5............ LW-12093-5........... LW12093-5............ cracks and exhaust
leak stains.
v-band coupling.................... Piper................. 555-511 or 557-584.... 555-511 or 557-584... 555-366 or 557-369... cracks and exhaust
leak stains.
--------------------------------------------------------------------------------------------------------------------------------------------------------
(h) Corrective Actions
(1) If any damage is found as a result of the inspections
required in paragraph (g) of this AD, before further flight, do the
following corrective actions:
(i) Replace v-band couplings exhibiting cracks and/or exhaust
leak stains with airworthy and replacement v-band couplings
following the applicable instructions contained in Piper Aircraft
Corporation Service Bulletin No. 644E, dated May 9, 2012, and/or
Lycoming Service Instruction No. 1238B, dated January 6, 2010.
(ii) Replace exhaust system parts exhibiting bulges, cracks and/
or exhaust leak stains with airworthy parts in accordance with
Lycoming Service Information 1320, dated March 7, 1975, and Lycoming
Service Information 1391, dated October 5, 1979, as applicable.
Note 2 to paragraph (h) of this AD: During installation, we
recommend not opening the v-band coupling more than the MINIMUM
diameter necessary to clear coupled flanges. It is recommended to
replace any locknuts and/or mating couplings with airworthy parts
when locknuts do not exhibit a prevailing torque when installed.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Atlanta Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or local
Flight Standards District Office, as appropriate. If sending
information directly to the manager of the ACO, send it to the
attention of the person identified in the Related Information
section of this AD.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(j) Related Information
(1) For more information about this AD, contact Gary Wechsler,
Aerospace Engineer, Atlanta ACO, FAA, 1701 Columbia Avenue, College
Park, Georgia 30337; telephone: (404) 474-5575; fax: (404) 474-5606;
email: [email protected].
(2) Section 2, Visual Inspection, Chapter 5, Nondestructive
Inspection (NDI), FAA Advisory Circular 43.13-1 B, Change 1, dated
September 27, 2001, Acceptable Methods, Techniques, And Practices--
Aircraft Inspection and Repair may be found at http://www.airweb.faa.gov/Regulatory_and_Guidance_Library/rgAdvisoryCircular.nsf/0/99C827DB9BAAC81B86256B4500596C4E?OpenDocument&Highlight=ac43.13-1b.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise:
(i) Piper Aircraft Corporation Service Bulletin No. 644E, dated
May 9, 2012;
(ii) Lycoming Service Instruction No. 1238B, dated January 6,
2010;
(iii) Lycoming Service Instruction 1320, dated March 7, 1975;
and
(iv) Lycoming Service Instruction 1391, dated October 5, 1979.
(3) For obtaining service information identified in this AD,
contact Piper Aircraft, Inc., 2926 Piper Drive, Vero Beach, Florida
32960; telephone: (772) 567-4361; fax: (772) 978-6573; Internet:
www.piper.com/home/pages/Publications.cfm.
(4) You may view this service information at FAA, Small Airplane
Directorate, 901 Locust, Kansas City, Missouri 64106. For
information on the availability of this material at the FAA, call
(816) 329-4148.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.
Issued in Kansas City, Missouri, on May 16, 2013.
Earl Lawrence,
Manager, Small Airplane Directorate, Aircraft Certification Service.
[FR Doc. 2013-13666 Filed 6-11-13; 8:45 am]
BILLING CODE 4910-13-P
Sources. Section 1 is written by AircraftDirectives from the record below and is a reading aid only. Section 2 is the United States Government's own text, reproduced without edit.
Federal Register: https://www.federalregister.gov/documents/2013/06/12/2013-13666/airworthiness-directives-piper-aircraft-inc-airplanes
Official PDF: https://www.govinfo.gov/content/pkg/FR-2013-06-12/pdf/2013-13666.pdf
FAA DRS record: https://drs.faa.gov/browse/excelExternalWindow/6DBFC2B419A3F03386257B8800465F0A.0001
Packet generated 2026-08-18 08:18 UTC.
This packet is not an airworthiness determination and not legal or maintenance advice. AircraftDirectives reproduces official records and condenses their wording for easier reading. It does not decide, certify or imply whether any aircraft, engine, appliance or part is airworthy, compliant, affected by this directive, or eligible for return to service. No inspection, approval, or determination of any kind is performed or implied by this document.
Section 1 is a reading aid, not the rule. It is our own plain-language condensation, written to help a reader find the relevant directive quickly. It is NOT a substitute for the regulation, it may omit conditions, exceptions, compliance times, alternative methods of compliance (AMOCs) and applicability limits, and it has no legal force whatsoever. Only the official text governs. Where Section 1 and Section 2 differ in any respect, Section 2 - and the official source it was retrieved from - controls absolutely.
Responsibility remains with the owner/operator. Under 14 CFR §91.403 and §91.417 the owner or operator is responsible for maintaining airworthiness and for required records; under §39.7 no person may operate a product to which an airworthiness directive applies except in accordance with that directive. Determining applicability to a specific serial number and configuration, and performing or supervising any required action, is the responsibility of the owner/operator and appropriately certificated personnel.
Accuracy and currency. Section 2 was retrieved at the time stamped above and is reproduced without edit; Federal Register material is a work of the United States Government. Directives are amended, corrected and superseded over time, and this sheet is a snapshot, not a live record - it does not update after printing. Re-check the official sources before acting on it. This packet is provided without warranty of any kind, express or implied, including fitness for a particular purpose. We do not sell parts and have no commercial interest in any action a directive may require.